Fire-rated doors

Composite, steel and hotel acoustic doors with 1–2 hour ratings.

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Composite 1 hComposite 2 hSteel 2 hHotel acoustic 1 h
Heat insulationup to 69 minup to 86 minup to 78 min> 70 min
Integrity> 69 min> 150 min> 130 min> 70 min
Frame material1.2 mm electro-galvanised steel / finger-joint hardwood1.2 mm electro-galvanised steel1.2 mm electro-galvanised steelHardwood, ≈750 kg/m³, 100×60 mm profile
Door thickness≈ 43 mm≈ 55 mm≈ 52 mm≈ 60 mm
Weight≈ 25 kg/m²≈ 37 kg/m²≈ 50 kg/m²Not stated
Max size (single leaf)1220 × 3048 mm1220 × 3048 mm1281 × 3026 mm≈ 1300 × 2440 mm
Surface finishesPlywood, groove lines, HPL, veneerPlywood, groove lines, HPL, veneer1.0 mm electro-galvanised steel faceHPL / veneer; PVC/ABS edge
Acoustic———Rw 43 ± 1 dB

Maximum single-leaf frame 1220×3048 mm (composite) and 1281×3026 mm (steel); double leaf 2438×3048 and 2479×3026 mm. Hotel door up to about 1300×2440 mm. Fire ratings tested to MS 1073 Part 3:1996 (Amd.1:2003); acoustic rating to ISO 10140-2:2021.

Why coating matters

Illustrative model of a steel beam in a standard fire. Drag the slider to compare bare and coated steel.

— °CBare steel
— °CCoated steel

Simplified teaching model, not test data. Real performance depends on coating thickness, section and approved test reports.

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